Ultra High Power Graphite Electrodes: The Key to Increased Steel Production

The raw material for ordinary power graphite electrodes is petroleum coke, while the raw material for high-power and ultra-high-power graphite electrodes is mainly needle coke, with coal pitch added as a binder. What are the raw materials for graphite electrodes? Graphite electrode production process flow and graphite electrode standard description.

一:What are the raw materials for graphite electrodes?

Graphite electrode is a conductive material in electric furnace steelmaking. According to the power of steelmaking electric furnace, it is divided into ordinary, high and ultra-high power graphite electrodes. The graphite electrode raw materials used in the three categories are also different. The following mainly introduces the three main graphite electrode raw materials. :

  1. Petroleum coke is a petroleum product produced after the light and heavy oils are separated in crude oil distillation, and the heavy oil is then thermally cracked and coked. It is also a petroleum product produced directly from heavy oils such as diesel and wax oil through thermal cracking and coking. products. Petroleum coke is divided into high-sulfur coke (sulfur content of more than 1.5%), medium-sulfur coke (sulfur content of 0.5~1.5%) and low-sulfur coke (sulfur content of less than 0.5%) according to the sulfur content. Graphite electrodes generally use low-sulfur coke. Sulfur coke production.
  2. Needle coke is a high-quality coke produced from coal or petroleum series raw materials through delayed coking and calcination. It has obvious fibrous texture, low thermal expansion coefficient and easy graphitization; it is suitable for manufacturing high power and ultra-high power. Key graphite electrode materials for graphite electrodes.
  3. Coal pitch is obtained by refining or modifying the residual part of coal tar through distillation. It is a mixture of various hydrocarbons resulting from deep processing of coal tar. The composition of coal pitch is relatively complex and is a black, sticky semi-solid or Solid form. Coal pitch is divided into low temperature, medium and high temperature coal pitch according to the degree of softening; coal pitch is used as a binder and impregnating agent in the production of graphite electrode materials.

 https://www.yncarbon.com/uhp-graphite-electrode-with-nipples-product/

二. Graphite electrode production process

Graphite electrodes can only be used after dozens of processing steps, and the production cycle is more than 50 days; at the same time, the ratio of raw materials also has a great impact on the quality of graphite electrodes; the processing steps of graphite electrodes are mainly raw materials -> calcination -> screening -> batching —> Kneading —> Pressing —> Roasting —> Graphitization —> Processing and shaping, etc.

  Graphite electrodes

三. Graphite electrode standard description

Graphite electrodes currently implement the national industry standard number: YBT4090-2000 “Ultra-high power graphite electrode standard”; this ultra-high power graphite electrode standard specifies the shape, size, allowable deviation value, parameter index, and allowable current load value of the electrode. , test specifications, storage, transportation and quality certificates, etc.; high-power and ultra-high-power graphite electrodes are mainly used in the steel refining process and have strict quality requirements.

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